Progressive die stamping is an important process that is used by many industries and offers a wide range of applications. In this post, you will learn about progressive stamping process and how it can benefit your products.
What is Progressive Die Stamping?
This is a metal forming process that can help create parts for various industries. Usually, the progressive dies are used in high-volume production and components engineered to work at high rates of speed. The dies for this particular method are made from tool steel. Thus, they can endure shock loading, resist abrasive forces, and maintain a precise cutting edge. Metals used in this process include brass, stainless steel, steel, copper, and aluminum.
This manufacturing technique incorporates various metal modification techniques that include coining, punching, and bending. A feeding system accompanies the modification techniques. If you need a large volume of parts and want to keep manufacturing costs low, then this is the right method for you.
Benefits of Progressive Stamping Process
Increased Production Speed
The fact that the process utilizes continuous feed for the given material, it becomes easy to produce a lot of parts quickly. This method is suited to a company that wants to produce at large volume at minimal cost.
This method reduces the setup time as compared to other modes such as machining and fabrication. For instance, with traditional fabrication, you may take several days to produce what can be produced by progressive stamping in a single cycle.
Reduction of Scrap Metal
There are different methodologies that you can use to manipulate your material such as bending, coining, and punching. When these methodologies are used, the scrap metal is reduced.
Increased Geometries for Parts
This technique is useful at producing different parts with various geometries.
As a result of these aspects, this technique provides the lowest cost per part. Thus, it helps your operations to achieve optimal efficiency.
Wide Range of Applications
As a result of impressive versatility, this manufacturing process can be utilized by different industries. The common industries include appliances, electronics, home care, aerospace, food and beverage, retail, and office. Some of the popular products made through this technique include beverage cans and brake calipers. The truth is that there are thousands of products made through a progressive die process.…